At Borg Design, we make getting custom precision parts straightforward and stress-free. Whether you need a quick prototype or large-scale production, our business is built to deliver top-quality results every time.

When you partner with us for CNC milling and machining, you get access to 44 state-of-the-art advanced milling centers. This setup means we can seamlessly match your part’s exact geometry, tight tolerances, and volume requirements—from simple components to large structural pieces. Got something extra-large? Our large-format milling handles X-axis travel over 120 inches, making us a go-to source for molds, fixtures, and heavy production hardware.

For cylindrical shapes, our CNC turning and lathe services feature five dedicated lathes equipped for precision threads, concentric features, and repeat runs. Plus, with available bar-feed automation, we easily scale up to high-volume production when your project calls for it.

We also specialize in advanced 4-axis and 5-axis CNC machining. Instead of over-complicating things, our goal is simple: use the right strategy for your part’s unique geometry. By cutting down on multiple setups, we reduce part handling, speed up turnaround times, and protect critical tolerances across complex, multi-sided geometries.

Ready to get started? Contact our team today to discuss your next CNC machining project or request a fast quote.

At Borg Design, we know that precision is everything. We routinely machine components to standard commercial tolerances as well as extremely tight tolerances for demanding applications. Depending on your part’s geometry, material, and specific requirements, we can evaluate tolerances approaching 0.0001 inch for the right applications.

To ensure every part meets your exact standards, we handle all verification in-house. Our advanced CMM inspection capabilities support thorough production verification and complete First Article Inspection Reports (FAIRs), including AS9102 documentation when your program demands it. We tailor our inspection and quality documentation directly to your drawings, purchase orders, and specific quality clauses so you get compliance you can trust.

Read > Learn about our certifications and quality programs.

At Borg Design, we work with a wide variety of metals, specialty alloys, and engineering plastics. Because material choice directly impacts everything from cutting strategies and tooling to thermal behavior and tight tolerances, we match our process to your exact specifications.

Our regular material lineup includes:

• Aluminum: 2024, 6061, 7075
• Stainless Steel: 15-5, 17-4, 316L
• Titanium: Ti-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo
• Superalloys & Steels: Inconel 625/718, Hastelloy, Kovar, plus carbon, tool, and alloy steels
• Plastics: PEEK and other high-performance engineering plastics

Don’t see your specific material listed? Just include the spec with your RFQ, and our team will gladly review it.

To make your life easier, we also coordinate approved outside processes directly as part of our manufacturing plan. Instead of forcing you to juggle multiple vendors, we manage secondary operations from start to finish, streamlining your supply chain and delivering finished, ready-to-use parts.

Getting a part right starts long before the first chip hits the floor. When you submit a project to Borg Design, our mechanical engineers thoroughly review your models, drawings, tolerances, fixtures, and machining strategies during the quoting process. Using SolidWorks as our primary CAD environment, our goal is to catch manufacturability risks early—saving you time, money, and headaches down the road.

We look out for the details that can quietly derail a project, such as a tight tolerance requiring an unnecessary secondary setup, an internal corner needing specialized tooling, or a datum structure that complicates inspection. Catching these design-for-manufacturing (DFM) issues upfront is always smoother than trying to fix them after programming and production have already started.

Beyond quoting reviews, our comprehensive engineering services include:

• 3D CAD modeling and detailed drafting
• Custom machine, product, mold, and fixture design
• Programming assistance and specialized tooling packages
• Proactive DFM consulting

Have a complex design or a new concept you are working on? Reach out to our engineering team to see how we can help optimize your part from the ground up.

Read > Check out our DFM Guide: 10 Design Principles for CNC Machined Parts

Prototype and R&D Services

Prototype work is in the Borg Design DNA. We approaches prototype projects not only to deliver the highest quality part, but also with future production requirements in mind. So, when the program scales to production levels, it’s ready to go. Decisions about workholding, tooling, inspection, materials, and outside processing can then inform the eventual production process.

When appropriate, Borg Design can also use in-house resin and filament 3D printing to evaluate form, fit, assembly, or design concepts before committing to machined hardware.

Read > Check out our Engineering and Prototype Services

Read > Check out our 3D Printing Services

Prototype to Production Scaling

The drawing transfers. Experience rarely does.

When the prototype is ready for the big time, we can support the jump to scale. Keeping prototype and production work within the same manufacturing organization helps preserve what was learned about tooling, workholding, inspection, outside processing, and difficult features.

Read > Read our blog on avoiding manufacturing problems early

Production and Contract Manufacturing

Borg Design grows with your needs. From supporting short run prototype quantities, to high volume repeat production, blanket orders, and Kanban programs we’ve got the experience, staff, and technology to deliver. Unattended lights-out production may also be used where part complexity, process stability, and production demand support it.

Documented processes, inspection planning, and controlled production methods help maintain consistency as programs move into repeat orders.

Read > Check out our Production and Contract Manufacturing Services

When you are sourcing precision CNC machining for defense, aerospace, or high-compliance programs, you need more than just advanced machines—you need a trusted infrastructure that stands up to strict audits and security requirements.

At Borg Design, compliance isn’t an afterthought; it is built into everything we do. We maintain the rigorous certifications and registrations required to handle your most sensitive projects safely and securely:

• AS9100D Certification: Our aerospace and defense quality management system.
• ISO 9001:2015 Certification: Our foundational standard for reliable quality management.
• DDTC / ITAR Registered: Fully equipped to support programs involving defense articles and controlled technical data.
• CMMC Level 2 (C3PAO Assessed): Ready for programs requiring the strict safeguarding of Controlled Unclassified Information (CUI).
• JCP / DD2345 Certified: Authorized access to controlled unclassified military technical data where applicable.

For buyers and program managers, these credentials mean peace of mind. We seamlessly integrate security and compliance requirements directly into our technical-data handling, access controls, documentation, and supplier management.

• CAGE Code: 1V3P1
• SAM UEI: FJ5KUWG5MEQ3

Need a compliant manufacturing partner for your next defense or aerospace program? Contact our team today to review your project requirements and secure your supply chain.

Read > AS9100D and ISO 9001 Certified CNC Machining
Read > Precision CNC Machining and ITAR
Read > CMMC Level 2 Machine Shop