Borg Design was founded in 1945 by Karl A Borg.  Karl was a machinist for a shop in Waltham MA and left to start his own company in the basement of his house in Sudbury, MA.  With one main customer, Sudbury Laboratories, the company slowly grew out of the basement and into the detached garage. Being the only employee forced Karl to become an expert at all aspects of machining and manufacturing. He would work regularly with customers to help them improve their design and help them solve any manufacturing challenges they might be having.

A Bit About Us

Over the years, Karl slowly added on to the garage until it was 1600 sq. ft.  In 1978 Karl Stanley joined his father in the business. Karl Stanley was a Mechanical Engineering graduate from Norwich University. Karl Stanley brought the passion and the ability to grow and expand the business. The pair became known for their ability to come up with great solutions for the customers manufacturing issues.

The family was always at the core or Borg Design.  Karl A’s two grandsons worked with him from the age of 7. Teaching the kids how to run the machines, clean the floor and deburr the parts. In 1992, Brandon, joined the company full time. Soon followed by Karl Andrew in 1993 after he graduated from UMass Amherst with a degree in Mechanical Engineering.

Then in 1996, Borg Design moved for the 1st time.  They moved into 3500 sq. ft location on Kane Industrial Drive in Hudson, MA.  This move for the 1st time allowed the company to grow and expand freely. In 2001, now with 6 CNC Machining Centers and 8 full-time employees, Borg Design moved again, to a 100-year-old mill building in Hudson, MA with 12,000 sq. ft. of manufacturing floor space. We outgrew that space as well. In 2014, Borg Design made its latest move into a 30,000 sq. ft facility on Brent Drive in Hudson, MA. This move allowed for a complete reorganization of the production floor and a total expansion of the company to be as great as we are today.

Whether you’re looking for prototype or production machining or design and engineering consulting, you can count on us to deliver:

  • Honest, reliable, and responsive service. We always put the needs of our customers first and will help determine what the best solution is for you.
  • Experienced professionals. Our dedicated team of machinists and associates has decades of experience working with a wide variety of large or small production runs, prototype work, and R&D projects.
  • Design expertise. We have a dedicated staff of registered mechanical engineers with expertise in utilizing SolidWorks, a software program that offers solid modeling and drafting capabilities. With this technology and our expertise, we can monitor the development of your designs and eliminate problems before they happen.
  • State-of-the-art CNC machining. Borg Design also has 3D surface machining capabilities and full 4th axis’s, allowing us to produce molds or parts with complex surfaces.
  • Exhaustive quality control. Our state-of-the-art technology and rigorous inspection process ensure we produce the highest-quality finished products every time.

Borg Design is an AS9100c and ISO 9001:2008 certified manufacturer. We are DDTC/ITAR registered, fully equipped, 30,000sf CNC machine shop. We have a staff of engineers and associates with years of experience working together to provide a full range of services specializing in large and small production runs, intricate 3D machining, design work, machine building, assembly fixtures, prototypes and machining and engineering consulting.

Design Capabilities & Consulting
Our Mechanical Engineers are experienced with machine and product design, as well as designing and build compression and transfer molds, assembly fixtures and machines. Borg Design’s Engineers use SolidWorks for 3D CAD modeling and drafting. Our CAM and programming services include Lathe programming and 2D/3D Milling programming. Machining consulting and design for manufacturing consulting with services ranging from programming assistance, complete programming, part fixtures, and tooling packages. We can also help design out manufacturing costs.

Fabrication Resources
Welding and sheet metal work; including bending, stamping, water jet, and laser cutting and rivet installation. Rigorous quality control, short lead times and quick turnarounds are what make Borg Design a leader in our field.


ISO Certified

ISO 9001:2008


AS9100 Certified



Certified Green Building


Meet “The Shop”


We have everything you need

  • HAAS VF-11

  • 4 HAAS VF 4ss

  • 4 HAAS VF 2ss

  • 2 HAAS Super Mini Mill 2

  • 3 Samsung PCV-400

  • 4 Samsung MCV-400

  • 1 Samsung MCV 500

  • 1 Samsung MCV 500

  • Samsung SL 2000

  • Samsung SL 15E (Bar Feeder)

  • 2 HAAS ST-10 (Bar Feeder)

  • Methods Slant 50

  • Loyal Employees

  • Dedication to customers

  • Talent

  • Fun work environment

  • Experience